Modular Wall Putty Plant
Briefing
This design stands out for its carefully planned equipment layout considering the expansion of future scope. In this type, the various processing segments are converted from manual operations to fully automatic operations in three phases, i.e., a manual plant is integrated into a fully automated plant.
1st Phase
At this stage, a low-height structure is used. Pre-weighed raw materials such as powder materials, and additives are stored in the weigher by manual loading. These batched materials from the weigher are transferred in a mixer for mixing. After mixing, a final product batch from the mixer is automatically discharged into a discharge hopper and packed in bags manually. This plant phase is a total manual phase where the raw material dosing to packing is carried out manually.
2nd Phase
At this stage, an additional structure is added to the elevated structure height to place the automatic packing machine. Weighing hopper, bucket elevator, and additive weigher are separately introduced in this phase. Pre-weighed raw materials were added to a weighing hopper and transferred into a weigher. Pre-weighed additives are stored in an additive weigher. These batched materials from the weigher are transferred in a mixer for mixing. After mixing, a final product batch from the mixer is automatically discharged into a discharge hopper and packed in bags by a packing machine. This plant phase is a semiautomatic phase where the dosing of raw material is a manual process while packing is automatic.
3rd Phase
At this stage, silos, sand storage bins & weigher were added additionally. Powder materials are conveyed to silos by a pneumatic feeding system, while dry sand is in storage bins by bucket elevators. Raw materials are conveyed into independent weighers at ground level. Partially weighed material is transferred from individual weighers into a single holding hopper located at the top level of the structure using a bucket elevator, as per the predefined recipe. The mixing and packing process is as per 2nd phase. This plant phase is Fully automatic, where raw material dosing and packing are fully automated.
Features
- Medium operational floor area
- Medium shed height
- Medium production capacity
- Manual, Semi-automatic, Fully automatic
- Capacity range 2 TPH to 10 TPH
