Advanced Sand plant

Raw Material Loading Process: Initially, the material is loaded into a feed hopper using either a dumper or tractor loader. This raw material, typically ranging from 0 to 20 mm and sourced from Jaw-Jaw or Jaw-Cone crushers, is directed towards the processing line via adjustable gates on the conveyor belt.

Crushing Process: The material is then conveyed to an RMX-NPO centrifugal high-impact crusher at a rate of 40 TPH, VFD controls the belt speed. Utilizing rock-on-metal technology, the RMX-NPO mill produces sand, offering adjustable outputs for M-Sand (0 to 4.75 mm) or P-Sand (0 to 2.36 mm) to meet market demands.

Screening Process: Post-crushing, the material undergoes screening where, a high-frequency screen sorts it based on size. Material exceeding 4.75 mm is recycled back to the mill for further refinement, ensuring the production meets precise specifications.

Dust Separation and Handling Process: The finer material, less than 4.75 mm, is processed through an air classifier equipped with a rotor and cyclone, effectively separating dust particles under 75 microns. This system, coupled with a suction fan, controls air flow and dust retention, with separated dust being neutralized with water, thereby mitigating environmental impact.

Finished Goods Distribution Process: Finally, the sand, now aligned with IS standards and enhanced for quality, is moistened in a water mixer. This prepares the sand for distribution via a radial arm conveyor, allowing for the creation of multiple sand heaps tailored to customer requirements.